ENERSYS® BATTERIES

Ironclad® Batteries

EnerSys is the global leader in stored energy solutions for industrial applications. We manufacture and distribute reserve power and motive power batteries, battery chargers, power equipment, battery accessories and outdoor equipment enclosure solutions to customers worldwide. Motive power batteries and chargers are utilized in electric forklift trucks and other commercial electric powered vehicles. Reserve power batteries are used in the telecommunication and utility industries, uninterruptible power supplies, and numerous applications requiring stored energy solutions including medical, aerospace and defense systems. Outdoor equipment enclosure products are utilized in the telecommunication, cable, utility, transportation industries and by government and defense customers. EnerSys also provides aftermarket and customer support services to customers from over 100 countries through our sales and manufacturing locations around the world.

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The General® Battery

General batteries are designed around your individual applications to meet your specific demands and deliver the ultimate in value. Each General battery is built in our own manufacturing facility whose Quality Management System is certified to ISO 9001:2008. We were the first in our industry to achieve this certification, and we continue to improve our processes in order to assure you of exceptional quality and superior performance. General batteries supply a lifetime of dependable power. We promote the highest quality standards to provide you with the best product, at the best value. Each General battery has numerous built-in features to ensure outstanding performance.

● Lead insert bushings prevent electrolyte creepage.
● Injection-molded, polypropylene jars with heat sealed jar-to-cover seals prevent corrosion and guard against leaking.
● Computer designed power grid system locks active material in place for lower internal resistance and longer battery life.
● Retent-a-tape® positive platebonds fine glass particles to the glass mat.
● Sleeved positive plate separators reduce shorts and potential problems with misalignment.

Download Brochures:
The General Battery Brochure
Motive Power Product Overview
Convert to Electric Brochure
Single Battery Operation Brochure
Smart Battery Change Brochure

HUP Batteries

HUP (High Utilization Positive) batteries feature a revolutionary design that’s backed by the longest, standard warranty in the business. The HUP battery ensures you receive more runs per shift, a higher capacity for sustained performance during each shift and less maintenance downtime.

HUP battery plates significantly reduce flaking and shedding of positive plate materials. The design of the HUP battery’s positive plate grid allows for the maximum amount of lead paste to be locked into place during a controlled curing process. So the lead paste remains cohesive, and in contact with the positive grid far longer than in standard batteries.

Quality Has It’s Rewards
When you purchase a HUP Battery from EnerSys, you are eligible to enroll in our Power Payback Program. Five years after you purchase a HUP Battery, we’ll credit you with 15% of the original purchase price when you purchase a new HUP Battery. Along with the HUP warranty, the best in the industry, the Power Payback Program assures you of continuous HUP performance.
● Heaviest positive grid in the industry, which is less susceptible to corrosion.
● More active material in each plate for stronger, more consistent performance and increased capacity.
● Horizontal and vertical plate wrapping provides additional protection against shedding of the positive active material.
● Staggered grid in negative plate provides for the greatest amount of active material.
● Eligible for our Power Payback Program
● 7 year warranty – longest in the industry

Download Brochures:
HUP Battery Brochure
Motive Power Product Overview
Convert to Electric Brochure
Single Battery Operation Brochure
Smart Battery Charge Brochure

Ironclad® Workhog® Battery

Workhog batteries deliver premium performance thanks to our exclusive square tubular positive plate design. They offer unconventional value by running up to 20% longer than conventional “standard” flat plate batteries. Workhog batteries have proven themselves to be reliable, rugged performers in thousands of applications and work environments. While the Workhog battery is adding value by boosting productivity, it’s also cutting costs. Workhog batteries decrease expensive lift truck maintenance because the higher sustained voltage and lower amp draw reduces heat and strain on the truck’s electrical components.
First introduced in 1910, the Ironclad design is well established as the performance leader. Since then, Ironclad batteries have proven themselves as reliable, rugged performers in thousands of applications and work environments. Workhog batteries by EnerSys, are available in sizes to fit vehicles from small personnel carriers up to the largest 100,000-lb. lift truck.
We’ve made a great battery even better. The latest generation of Workhog batteries, rated at 75, 90 and 125 amp hour, are the most powerful “standard” rated batteries on earth. Using unique Ironclad square tubular positive plate design, they produce more power than previous comparably rated models.
The secret behind the Workhog battery performance is the Ironclad Effect – the increased work capacity of the EnerSys square tubular plate when compared to round tube and flat plate battery designs. Ironclad square tubes provide more surface area on the positive plate, exposing more positive plate active material to the electrolyte. This combination of greater positive surface area and electrolyte provides the higher sustained voltages throughout the discharge cycle.
● Exclusive Square Tube positive plate design provides premium performance.
● The only 23″ high 90 ampere-hour battery with standard, rather than high gravity electrolyte for maximum battery life.
● Sleeved separator prevents misalignment and moss shorts
● Higher sustained voltages reduce amp draw, resulting in reduced heat and strain on the lift truck’s electrical components.
● Backed by a 6 year warranty; mining batteries backed by 3 year warranty.
● Also available for mining applications

Download Brochures:
Ironclad Workhog Battery Brochure
Ironclad Batteries Brochure

Ironclad® Deserthog® Battery
The Deserthog battery delivers all the power, reliability and performance you expect from an EnerSys Ironclad battery. And you get the added convenience of having the most “maintenance free” flooded battery in the industry. Available in 90, 100 and 125 amp hour sizes, Deserthog batteries contain an added water reserve that gives you up to four inches of watering space. You’ll add water about 4-6 times a year versus every week. That means a more efficient operation with lower maintenance costs.

The Deserthog was designed with a higher jar, a bit less sediment space and no special alloys to maximize water space. There is more space above the plates than standard batteries of the same size. We’ve filled that extra space with water—up to 132% more water—drastically reducing the watering intervals from once every week to once every few months! To make things even easier, we’ve attached Flip-Top vent caps for easy access when it is time to water. Watering times are reduced up to 50% with these Flip-Top caps.

The square tubular design of Ironclad batteries exposes more surface area of the positive plates to the electrolyte, which delivers higher sustained voltages and more work capacity than round or flat plate designs throughout the discharge cycle. We call this increase in work capacity the Ironclad Effect and it means you can rest assured that you’ve got the battery power you need to get the job done!

● Most maintenance free flooded battery in the industry.
● Exclusive Square Tube positive plate design provides premium performance.
● Up to 4 inches of watering space.
● Higher sustained voltages reduce amp draw, resulting in reduced heat and strain on the lift truck’s electrical components.
● Can cut watering intervals to 4 times per year.
● Backed by a 6 year warranty; mining batteries backed by 3 year warranty.
● Sleeved separators prevent misalignment and moss shorts.
● Also available for mining applications.

Download Brochures:
Ironclad Deserthog Battery Brochure
Ironclad Batteries Brochure

Ironclad® Loadhog® Battery

Ironclad® Loadhog® for Mining

The Loadhog battery is a proven high-performance battery delivering brute strength and real staying power. Loadhog batteries were the first to pack 100 amp-hours of capacity into a standard 85 amp-hour compartment. That’s 18% more capacity than similarly sized conventional batteries – more than enough to keep running strong through the toughest shifts. The Loadhog battery delivers higher voltage levels throughout discharge than standard flat plate or round tube battery designs due to the Ironclad Effect.

The square tubular design of Ironclad batteries exposes more surface area of the positive plates to the electrolyte, which delivers higher sustained voltages and more work capacity than round or flat plate designs throughout the discharge cycle. We call this increase in work capacity the Ironclad Effect and it means you can rest assured that you’ve got the battery power you need to get the job done!

When a Loadhog battery is installed in a DC lift truck, the benefit of higher voltage is straightforward: faster drive and lift speeds. Plus, higher amp-hour capacity ratings will ensure your lift truck runs long into the shift day and maximizes your operations productivity.

In an AC lift trucks, the Loadhog will sustain consistent run and lift speeds until the battery reaches the maximum discharge level. This consistent performance is possible because the AC motor offsets a battery’s normal voltage drop during discharge by drawing more and more amps. Because the Loadhog battery can sustain higher voltages throughout the shift, combined with its higher amp-hour capacity ratings, the Loadhog battery will provide longer run times in an AC truck when compared with a flat plate or round tube battery design.
● Up to 18% more capacity than similar sized conventional batteries
● Exclusive Square Tube positive plate design provides premium performance
● Higher sustained voltages reduce amp draw, resulting in reduced heat and strain on the lift truck’s electrical components
● Backed by a 6 year warranty; mining batteries backed by 3 year warranty
● Sleeved separators prevent misalignment and moss shorts
● Also available for mining applications

Download Brochures:
Ironclad Loadhog Battery Brochure
Ironclad Batteries Brochure

Ironclad® Superhog® Battery

Ironclad® Superhog® Battery for Mining
For the fastest runs, quickest lifts, and most demanding industrial and warehousing applications, turn to the super performance, long life, and easy maintenance of the supercharged Superhog. It delivers consistently higher voltages, so your trucks maintain optimum travel speeds, lift quicker, and last longer into the shift day. Superhog 110 and 155 AH batteries reduce the chance of over-discharging, premature battery changes, or production stops. The Superhog E110 battery maintains 40% of its charge when a conventional 85 amp-hour battery reaches the critical 80% discharge point and is ready to be recharged. The Superhog E155 typically lasts 2 1/2 hours longer than a conventional 125 amp-hour battery.
The secret behind the Superhog battery performance is the Ironclad Effect – the increased work capacity of the EnerSys square tubular plate when compared to round tube and flat plate battery designs. Ironclad square tubes provide more surface area on the positive plate, exposing more positive plate active material to the electrolyte. This combination of greater positive surface area and electrolyte provides the higher sustained voltages throughout the discharge cycle.
While the Superhog battery is boosting productivity, it’s also cutting costs. Superhog batteries decrease expensive lift truck maintenance because the higher sustained voltage and lower amp draw reduces heat and strain on the truck’s electrical components. This means you trucks not only perform better during the shift, but also run longer before change-out. Fewer change-outs mean more productive time for your lift trucks. And the savings add up through fewer batteries and charger required for your operation.

● Highest capacity available in the industry – up to 30% more run time than conventional batteries.
● Exclusive Square Tube positive plate design provides premium performance.
● Higher sustained voltages reduce amp draw, resulting in reduced heat and strain on the lift truck’s electrical components.
● Eliminates unnecessary battery changes, spare batteries and battery storage racks.
● Sleeved separators prevent misalignment and moss shorts.
● Backed by a 6 year warranty; mining batteries backed by 3 year warranty.
● Also available for mining applications.

Download Brochures:
Ironclad Superhog Battery Brochure
Ironclad Batteries Brochure

Ironclad® Smarthog® Battery

The Smarthog battery line offers the industry’s first 23″ and 31″ high, 80- and 120-AH valve regulated lead-acid (VRLA) batteries. 60-, 45- and 28-AH sizes are also available. Clean, safe, and efficient, Smarthog batteries eliminate the need to remove vent caps, add water, or take hydrometer readings. At the end of the work day, simply connect the battery to your charger. Proven Ironclad valve regulated lead-acid (VRLA) technology causes gas to recombine during charging, so the battery emits little or no gas under normal conditions.
The Smarthog battery is the perfect no-hassle, no-spill, no-watering battery for every electric-powered vehicle. These include AGVs, personnel carriers, pallet jacks, sit-down riders and narrow-aisle trucks.

The square tubular design of Ironclad batteries exposes more surface area of the positive plates to the electrolyte, which delivers higher sustained voltages and more work capacity than round or flat plate designs throughout the discharge cycle. We call this increase in work capacity the Ironclad Effect and it means you can rest assured that you’ve got the battery power you need to get the job done!

● Available in a wide range of sizes to fit all electric lift trucks.
● VRLA technology causes gas to recombine during charging for minimal battery gassing under normal conditions.
● VRLA batteries reduce maintenance time and cost because there is no need to remove vent caps, add water or take hydrometer readings.
● Exclusive Square Tube positive plate design provides premium performance.
● Sleeved separators prevent misalignment and moss shorts.

Download Brochures:
Ironclad Smarthog Battery Brochure
Ironclad Batteries Brochure

Ironclad® Smartpack® Battery

Smartpack batteries are maintenance free VRLA batteries with onboard chargers that can be plugged into any 15A, 120V AC line. The fully automatic, integral battery charger is matched to the battery to maintain peak performance with plug-in convenience. There’s no supplementary equipment or charger installation needed. Smartpacks are available in up to 600 A.H.
Smartpack batteries are built with our exclusive, square tubular design which exposes more surface area of the positive plates to the electrolyte, which delivers higher sustained voltages and more work capacity than round or flat plate designs throughout the discharge cycle. We call this increase in work capacity the Ironclad Effect and it means you can rest assured that you’ve got the battery power you need to get the job done!

● Fully automatic, integral battery charger is matched to the battery to maintain peak performance with plug-in convenience.
● No supplementary equipment or charger installation needed.
● Self-contained automatic battery charger needs no charging room or special AC outlets.
● Exclusive Square Tube positive plate design provides premium performance.
● The design virtually eliminates maintenance costs associated with battery watering, hydrometer readings, acid equalization and neutralizing washes.
● Sleeved separators prevent misalignment and moss shorts.

Download Brochures
Ironclad Smartpack Battery Brochure
Ironclad Batteries Brochure

NexSys Battery
NexSys® Batteries
NexSys® batteries provide exceptional performance and flexibility for small traction applications, making them the ideal choice for burden carriers and automated guided vehicles (AGVs). Use them when you want and charge them when you can. You can even put them back into service before they’re fully charged. And they’re maintenance-free and highly resistant to shock.
Combining advanced battery design technology with robust materials and construction, NexSys batteries also provide exceptional performance. Maintenance free and highly resistant to shock and vibration, NexSys® batteries will literally change the way you work.
NexSys® chargers are designed especially for NexSys® batteries to slash recharge times and allow for opportunity charging with no risk of damaging the battery.

● Ideal for burden carriers and automated guided vehicles (AGVs).
● High energy throughput – up to 300% of the C6-rated battery capacity in a 24 hour period.
● Long maintenance-free life cycle – up to 1,200 cycles at 60% Depth of Discharge (DOD).
● Extreme shock and vibration resistance.
● Eco-friendly performance; minimal gassing.
● Ideal for multi-shift operations.
● Short recharge times – less than 3 hours at 60% Depth of Discharge.
● Suitable for opportunity charging.
● Long shelf life – up to 2 years.
● Thin Plate Pure Lead technology – more power in less space.
● Available in 24V battery and charger packs in 137 amp hour capacities for anywhere charging convenience.
● 24V packs available with EE rating.

Download Brochure
NexSys Battery Brochure

Express® Battery Only Express® batteries are engineered and manufactured specifically for fast charging and long life. With exclusive Square Tube Technology, heavy duty components and factory installed watering systems, Express® batteries will: run cooler, live longer, deliver the most capacity of any fast charge battery. Express® batteries deliver maximum productivity, allowing your trucks to run longer, harder, and faster between charges.
Square Tube Technology provides the highest amp-hour capacity available in any fast charge battery today. This means your trucks will run longer, be able to handle those “extra heavy” days, and impose lower stress on your battery leading to longer life and superior performance.

• Designed for maximum thermal management and charge acceptance.
• Up to 18% more available AH capacity compared to flat plate fast charge batteries.
• Single molded dual terminal post.
• Single point watering system standard.
• Fast charge terminal connector placement reduces the overall height of the battery.
• Fast charge one inch posts provide 72% more area than a standard 3/4″ post.
• A copper core adds to the low resistance of the posts for lower heat and faster charging.

Download Brochure
Express® Battery Brochure
Motive Power Product Overview

Powerbloc® Batteries
Powerbloc® Batteries
Powerbloc® Batteries
Our Powerbloc line of 6 Volt, 8 Volt, 12 Volt lead acid batteries are a perfect replacement in your golf car, sweeper/scrubber, burden carriers, scissor lift equipment…and more!

Constructed with the highest quality materials, our Powerbloc lead acid battery line is guaranteed against manufacturing defects for one full year or our team will replace the defective battery at no cost to you.

Our EnerSys Service Team can deliver the Batteries to your location (and remove the old battery cores) or we can deliver and install “Powerbloc” Batteries if requested. Please ask your EnerSys Service Rep for more details on installation quotes.

Let our EnerSys team consult with you on 6 Volt, 8 Volt, 12 Volt lead acid battery replacement on your valuable support vehicles.

● 6 Volt Lead Acid, Non Sealed, GC2 Size (BCI) Batteries that range from 216 Amp Hours (C20) to 251 Amp Hours (C20)
● 6 Volt Lead Acid, Non Sealed, 901, 902, 903 Size (BCI) Batteries
● 8 Volt Lead Acid, Non Sealed GC8 Size (BCI) Size Batteries
● 12 Volt Lead Acid, Non Sealed Group 27, Group 31, and 920, 921 (BCI) Size Batteries

Download Brochure
Powerbloc® Battery Brochure

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